Forge
Basse - A Short History
`elle existe
de temps immémorial. On ne scay à quel titre ….’
(it has existed
from time immemorial - no one knows when it came to be …..)
Thus Forge Basse is
referred to in the Departmental Inspector’s survey of all
the forges in the Dordogne in 1776. It is hard to believe that this
tranquil riverside location was once a hive of activity.
At the time, it was
managed by `sieur Mazière, nicknamed Laforest’ although
it belonged, with several other forges, to the Countess d’Aydie,
who was the `Seigneur’ of Savignac de Nontron, through her
marriage to the Count d’Aydie in about 1750.
The Inspector’s report explains that Forge Basse is situated
in a hollow between two mountains, about `half a league’ upstream
of the forge at Lavenaud, but is more susceptible to flooding, because
`its surrounding meadowland is flatter, and the waters flow away
more slowly’
The forge at Forge Basse clearly has origins dating back to the
15th and 16th centuries. It grew under the reign of Louis XIV, when
the demands of the various war ministers throughout the 17th Century
led to the dramatic expansion of the French Navy, and the establishment
of the dockyard at Rochfort near La Rochelle.
Forge Basse, unlike many of the other Forges nearby, did not manufacture
cannon and cannon shot. It was known as an `affinerie’, or
re-processing plant, re-smelting billets and re-cycled iron from
other forges. Its principal production was large cooking pots, one
of which is still visible outside the Cottage. Originally, some
of these pots were sold locally, and some to the Navy dockyard at
Rochfort. After the establishment of the French colonies in the
West Indies, the pots (also called cauldrons), were taken by ox-cart
to Angoulême where they were shipped to the Caribbean and
used for reducing sugar cane.
There
were two large chimneys at Forge Basse, where two giant
bellows driven by two mill wheels in the river, superheated
the iron ore, castine (chalk) and charcoal to produce the
cast iron. A third wheel drove a hammer, mounted on a camshaft,
similar to a modern pile-driver. This was used to beat the
molten iron into shape, and to iron out impurities (hence
`affinerie’).
The forge employed, officially, 50 men in 1811, against
40 in 1780. This figure included 8 ironsmiths, 6 general
labourers, and 36 ox-cart drivers. However, these figures
may be suspect, because at the time of the later survey
the owners had a number of forges and were keen to exaggerate
their overheads so as to ward off the taxman! It seems unlikely
that the 40 ox-cart men were not the same 40 drivers claimed
for the next forge upstream, Chez Baillot, which is only
one kilometre away. |
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(Photocopy of original
document dated 1827 held in the archives at Périgueux)
Nevertheless, the impact
of the Forging industry in the 17th Century was profound; within
8 kilometres of Nontron, there were no less than 15 forges on the
River Bandiat and other rivers nearby. These forges consumed an
enormous quantity of timber to produce the charcoal used for smelting.
Principally operating over the winter months, Forge Basse alone
used 3,000 brasse - i.e. 12,000 cubic metres!! of wood - chestnut
and oak, each winter.
In addition to the direct labour employed, the industry supported
a whole wealth of sub-industries – ore-miners, metal traders,
stockists, leather workers (for the bellows) carpenters (for the
mill wheels, which had to be refurbished every year, and the forge
buildings), tool-makers, charcoal-producers, and of course woodmen
to produce the timber for the charcoal. Additionally, nearly all
the forges were situated on large properties, which themselves were
exploited by agricultural hands who turned to the forge for work
in the winter.
From the foundry industry, there sprang up the inevitable middlemen
and marketers. There were several metal-traders in Nontron who made
their living by buying up waste product from the bigger forges,
as well as raw material, and selling it to the `forges battantes’
of the Bandiat valley. All this material needed storing somewhere,
and between 1750 and 1766, the square in the centre of Savignac
was used as a metal warehouse for several of the merchants of Nontron,
who were keen to ply their wares to the 6 forges within 2-3 kilometres
of Savignac
On 6 March 1783 an enormous flood swept the valley of the Bandiat,
causing huge damage, particularly to the forges upstream of Nontron.
At Forge Basse roofs were brought down, barrages washed away, charcoal
halls and work in progress flooded, and post-production workshops
destroyed. It was probably this flood which changed the course of
the river, leaving Forge Basse with two parcels of land on the far
bank of the river.
The demise of the foundry industry was long and drawn out. Throughout
the late eighteenth century and through into the nineteenth, successive
government commissions urged the Forgemasters to update their technology
to compete with the Swedish and English steel industries. The owners
saw no need for this, so progressively lost market share to foreign
imports, assisted by free-trade agreements in the early 19th Century.
The supply of iron products to the local markets began to diminish
rapidly with the arrival of the railways, when consumers discovered
they could get as good quality ironware from elsewhere in France
(and Europe) more cheaply than the local products. The last forgings
in the area were carried out in the late 1880s; Savignac Lédrier,
(now under restoration as an archeological industrial museum) about
25 kilometres away, carried on until 1929.
At Forge Basse the Forge chimneys and the charcoal hall were demolished
around 1917; the forge building itself existed until about 1960,
when it too became dilapidated and was demolished. The wall by the
swimming pool is now all that remains. The Forgemaster’s House
was rebuilt around 1815, replacing an earlier dwelling.
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