Forge Basse - A
Short History
`elle existe de temps immémorial.
On ne scay à quel titre ….’
(it has existed
from time immemorial - no one knows when it came to be …..)
Thus Forge Basse is referred to in the Departmental
Inspector’s survey of all the forges in the Dordogne in 1776. It
is hard to believe that this tranquil riverside location was once a hive
of activity.
At the time, it was managed by `sieur Mazière,
nicknamed Laforest’ although it belonged, with several other forges,
to the Countess d’Aydie, who was the `Seigneur’ of Savignac
de Nontron, through her marriage to the Count d’Aydie in about 1750.
The Inspector’s report explains that Forge Basse is situated in
a hollow between two mountains, about `half a league’ upstream of
the forge at Lavenaud, but is more susceptible to flooding, because `its
surrounding meadowland is flatter, and the waters flow away more slowly’
The forge at Forge Basse clearly has origins dating back to the 15th and
16th centuries. It grew under the reign of Louis XIV, when the demands
of the various war ministers throughout the 17th Century led to the dramatic
expansion of the French Navy, and the establishment of the dockyard at
Rochfort near La Rochelle.
Forge Basse, unlike many of the other Forges nearby, did not manufacture
cannon and cannon shot. It was known as an `affinerie’, or re-processing
plant, re-smelting billets and re-cycled iron from other forges. Its principal
production was large cooking pots, one of which is still visible outside
the Cottage. Originally, some of these pots were sold locally, and some
to the Navy dockyard at Rochfort. After the establishment of the French
colonies in the West Indies, the pots (also called cauldrons), were taken
by ox-cart to Angoulême where they were shipped to the Caribbean
and used for reducing sugar cane.
There were two large
chimneys at Forge Basse, where two giant bellows driven by two
mill wheels in the river, superheated the iron ore, castine (chalk)
and charcoal to produce the cast iron. A third wheel drove a hammer,
mounted on a camshaft, similar to a modern pile-driver. This was
used to beat the molten iron into shape, and to iron out impurities
(hence `affinerie’).
The forge employed, officially, 50 men in 1811, against 40 in
1780. This figure included 8 ironsmiths, 6 general labourers,
and 36 ox-cart drivers. However, these figures may be suspect,
because at the time of the later survey the owners had a number
of forges and were keen to exaggerate their overheads so as to
ward off the taxman! It seems unlikely that the 40 ox-cart men
were not the same 40 drivers claimed for the next forge upstream,
Chez Baillot, which is only one kilometre away. |
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(Photocopy of original document dated 1827
held in the archives at Périgueux)
Nevertheless, the impact of the Forging industry
in the 17th Century was profound; within 8 kilometres of Nontron, there
were no less than 15 forges on the River Bandiat and other rivers nearby.
These forges consumed an enormous quantity of timber to produce the charcoal
used for smelting. Principally operating over the winter months, Forge
Basse alone used 3,000 brasse - i.e. 12,000 cubic metres!! of wood - chestnut
and oak, each winter.
In addition to the direct labour employed, the industry supported a whole
wealth of sub-industries – ore-miners, metal traders, stockists,
leather workers (for the bellows) carpenters (for the mill wheels, which
had to be refurbished every year, and the forge buildings), tool-makers,
charcoal-producers, and of course woodmen to produce the timber for the
charcoal. Additionally, nearly all the forges were situated on large properties,
which themselves were exploited by agricultural hands who turned to the
forge for work in the winter.
From the foundry industry, there sprang up the inevitable middlemen and
marketers. There were several metal-traders in Nontron who made their
living by buying up waste product from the bigger forges, as well as raw
material, and selling it to the `forges battantes’ of the Bandiat
valley. All this material needed storing somewhere, and between 1750 and
1766, the square in the centre of Savignac was used as a metal warehouse
for several of the merchants of Nontron, who were keen to ply their wares
to the 6 forges within 2-3 kilometres of Savignac
On 6 March 1783 an enormous flood swept the valley of the Bandiat, causing
huge damage, particularly to the forges upstream of Nontron. At Forge
Basse roofs were brought down, barrages washed away, charcoal halls and
work in progress flooded, and post-production workshops destroyed. It
was probably this flood which changed the course of the river, leaving
Forge Basse with two parcels of land on the far bank of the river.
The demise of the foundry industry was long and drawn out. Throughout
the late eighteenth century and through into the nineteenth, successive
government commissions urged the Forgemasters to update their technology
to compete with the Swedish and English steel industries. The owners saw
no need for this, so progressively lost market share to foreign imports,
assisted by free-trade agreements in the early 19th Century. The supply
of iron products to the local markets began to diminish rapidly with the
arrival of the railways, when consumers discovered they could get as good
quality ironware from elsewhere in France (and Europe) more cheaply than
the local products. The last forgings in the area were carried out in
the late 1880s; Savignac Lédrier, (now under restoration as an
archeological industrial museum) about 25 kilometres away, carried on
until 1929.
At Forge Basse the Forge chimneys and the charcoal hall were demolished
around 1917; the forge building itself existed until about 1960, when
it too became dilapidated and was demolished. The wall by the swimming
pool is now all that remains. The Forgemaster’s House was rebuilt
around 1815, replacing an earlier dwelling.
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